Welcome to the Avionics Division, Korwa of Hindustan Aeronautics Limited.
Concurrent with the induction of the Jaguar Aircraft into Indian Air Force, the Government of India decided to update the Cockpit System with latest generation equipment for navigation and display. The Government of India entered into a collaboration agreement with British Aerospace, UK on 12th April 1979 for the license manufacture of Jaguar Aircraft, for the requirement of the Indian Air Force. It was decided to manufacture this Aircraft and its aggregates.  As the Jaguar Aircraft is fitted with advanced avionics like inertial navigation and weapon aiming systems, it was decided to set up a new factory for manufacture of advanced avionics systems under Accessories Complex. The Government on 4th Sept. 1982 accepted HAL's proposal for setting up a self-contained new unit for taking up production of the Navigation Display and Attack System for Jaguar Aircraft. The Government of India approved setting up of a new factory at Korwa, Dist. C.S.M. Nagar in Uttar Pradesh. The Korwa is an underdeveloped area approximately 130 kilometers from Lucknow on Rae-bareily - Sultanpur Road.

Subsequently, the Indian Government entered into a protocol agreement with USSR on 19th March 1982 for the manufacture of Bahadur Aircraft and its aggregates. The State Government acquired 282.4 acres of land and handed over the same to HAL on 26.11.82 for the construction of factory and township complex.  The Bhumi Puja was performed on 3.1.1983 and the foundation stone was laid by then Prime Minister, late Smt. Indira Gandhi on 26.2.83. 

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The Civil construction started on 15th June 1983. The Production activity  of the Division at Korwa commenced on 15th November 1984  with the construction of Manufacturing, Assembly, Process Shops and Services Block. The complex was formally inaugurated by then Prime Minister, Late Rajiv Gandhi on 3rd April 1986.

Recently The Government of India has entered into protocol agreement with Russian Government to manufacture of SU-30 MK1 Aircraft. The Navigation and Sighting Complex OEPrNk-30MK-03 of this aircraft are being manufactured at Korwa.  

The Division of HAL, has been built in a pollution free environment sprawling over approximately 1 million sq.mts. of lush green area including complete amenities for a residential complex. The total covered area for manufacturing is around 38000 sq. mts.

Total Area              : 253  acres

Factory Area          : 56 acres      (built up area : 8.40 acres )

Township Area        : 197 acres    (built up area : 24.40 acres)

 

Extensive state of the art Assembly & Test facilities are  established at Korwa .

·         Assembly  facility of  electronic modules of contemporary & advanced avionics

·         Manufacturing , assembly & testing of Inertial Sensors

·    Automatic Test Equipment for Electronic modules, Multilayer PCBs having VLSI/FPGA/ BGA/Hybrid components

·         Super Clean & Controlled environment rooms ( upto Class 100)

·         Dedicated STTE for I-level maintenance for different avionics

·         Full fledged Assembly facility for SMD components

·         Programmable Harness tester

·         Leak testing station for Sensor assembly

 

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SMD FACILITY

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ILM/DLM  test facility

SMT assembly line

Test Facility for Sensors

 

The Division has highly sophisticated manufacturing facilities consisting of conventional & CNC machines.

·         CNC Machining Centers, Lathes, Milling M/c & Universal Grinder

·         High precision Jig Borers & Jig Grinders

·         Wire-cut machine capable of producing  repeatability

·         CNC EDM, CNC Wire-Cut machine

·         Precision Tool Room & Process Shop with  heat treatment  & plating.

·         Electron Beam Welding (EBW) machine

·         Software controlled Vacuum Brazing  Machine.

 

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CNC Wire Cut Machine

5 Axis CNC DMU100T

EBW

 

The Division has full fledged environmental test facilities as part of screening of components and avionics after each repair/ manufacturing.

·         Combined environmental test facilities Hot, cold,  vibration, humidity .

·         Programmable Thermal Shock Chamber

·         Sinusoidal & Random vibrator

·         High Altitude test Chamber

·         Acceleration test machine

·         Low pressure chamber

·         Stand alone High temperature and Low temperature test Chamber

 

 

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THERMAL

VIBRATION

 

The Division has got a highly skilled work force of approximately 1200 including 350 highly qualified engineers.

 

 

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